Cold fat is crucial in samosa dough because it prevents gluten development, resulting in a flaky and tender crust. The cold temperature ensures the fat remains solid and creates layers during baking or frying.
The key to a perfect samosa lies in its flaky, melt-in-your-mouth crust. This texture is achieved by using cold fat, typically ghee, butter, or oil, in the dough. When cold fat is mixed with flour, it doesn't immediately blend in completely. Instead, it remains in small, solid pieces.
As the dough is rolled and folded, these pieces of fat flatten into thin layers between the layers of flour. During baking or frying, the water content in the dough turns to steam, which separates these layers even further. The fat melts, leaving behind air pockets. This process creates the characteristic flaky texture.
Furthermore, cold fat inhibits the development of gluten. Gluten is a protein found in wheat flour that, when hydrated and worked, creates a stretchy, elastic dough. While gluten is desirable in bread, it's not in samosa dough. By keeping the fat cold, we minimize gluten formation, resulting in a more tender and less chewy crust. If the fat were warm or melted, it would blend more readily with the flour, leading to increased gluten development and a tougher samosa.
To ensure the fat stays cold, chill the fat and flour separately in the refrigerator for at least 30 minutes before mixing the dough. You can also use ice water when bringing the dough together.