Cold fat is crucial in puff pastry because it creates distinct layers of fat and dough. As the pastry bakes, the water in the dough turns to steam, causing these layers to separate and puff up, resulting in the characteristic flaky texture.
The magic of puff pastry lies in its hundreds of delicate, flaky layers. This layered structure is achieved by incorporating cold butter (or other solid fat) into the dough and then repeatedly folding and rolling it out. The cold fat remains in solid pieces, separating the layers of dough.
When the puff pastry is baked, the water content in the dough turns into steam. This steam gets trapped between the layers of fat and dough. Because the fat is impermeable to steam, the steam pushes the layers apart, causing the pastry to 'puff' up dramatically. The fat then melts and is absorbed into the dough, contributing to the rich flavor and tender texture.
If the fat were to melt or soften during the lamination process (folding and rolling), it would be absorbed into the dough instead of remaining in distinct layers. This would result in a pastry that is dense, greasy, and lacks the desired flaky texture. Therefore, maintaining the fat's cold temperature is paramount for successful puff pastry.
If you notice the butter starting to soften while making puff pastry, immediately wrap the dough and chill it in the refrigerator for at least 30 minutes before continuing. This will help solidify the butter and prevent it from being absorbed into the dough.