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Learn the best way to pack and insulate cheese blocks for shipping. Get tips on keeping them cool and fresh until they reach their destination.
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To pack cheese blocks for cold storage shipping, vacuum seal them, then pack them with gel ice packs in an insulated container like a styrofoam cooler, ensuring minimal empty space.

Detailed Explanation:

Shipping cheese blocks requires careful attention to temperature control to prevent spoilage. Here's a step-by-step guide:

  1. Vacuum Seal: The first step is to vacuum seal each cheese block individually. This removes air, preventing mold growth and maintaining the cheese's freshness. Use a vacuum sealer machine and appropriate bags.
  2. Insulated Container: Choose an insulated container, such as a styrofoam cooler or a specialized insulated shipping box. The thicker the insulation, the better it will maintain the cold temperature.
  3. Coolant: Use gel ice packs as your coolant. These stay colder for longer than regular ice and won't melt into water, which could damage the cheese. Ensure the gel packs are fully frozen before packing.
  4. Packing Arrangement: Place a layer of gel ice packs at the bottom of the container. Then, arrange the vacuum-sealed cheese blocks on top, ensuring they are not directly touching each other. Fill any remaining space with more gel ice packs. The goal is to surround the cheese with coolant.
  5. Fill Empty Space: Fill any remaining empty space with packing material like bubble wrap or crumpled paper. This prevents the cheese and ice packs from shifting during transit, which could compromise the temperature control.
  6. Seal and Label: Securely seal the insulated container with packing tape. Clearly label the package as 'Perishable' and 'Keep Refrigerated.' Include any necessary handling instructions for the carrier.

Pro Tip:

Pre-chill the cheese blocks in the refrigerator for at least 24 hours before packing. This helps them maintain a lower temperature during shipping and reduces the burden on the ice packs.

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